Machine
SMD Carrier Tape Forming Machine
- Modular Design: Enables rapid mold changes for high production efficiency.
- Precision Control: X-Y axis micrometer fine-tuning mechanisms allow for quick positioning and easy adjustments.
- Wide Compatibility: Supports carrier tape widths from 12mm to 88mm.
- Fully Automated: The entire process—from feeding to reeling—is fully automated.
- Smart Monitoring: Auto-alarms on feeding and reeling systems ensure consistent quality.
- Versatile Material Handling: Suitable for PS, PP, PET, and more.
- High-Quality Components: Uses Mitsubishi (Japan) parts for guaranteed stability.
- Stable Operation: Water-cooled system and compact design ensure reliable 24/7 production.
It is a high-efficiency and precision machine designed specifically for electronic component packaging. Its primary function is to produce SMD (Surface Mount Device) carrier tapes, which are essential packaging materials in the electronics manufacturing industry, ensuring components are accurately positioned and picked up on high-speed automated production lines.
This machine takes flat plastic sheets—such as PS, PP, and PET—and, through a series of highly automated steps including heating, forming, and punching, quickly produces finished carrier tapes with precise cavities and sprocket holes.
Features
Module Characteristics
Technical Specifications
This machine takes flat plastic sheets—such as PS, PP, and PET—and, through a series of highly automated steps including heating, forming, and punching, quickly produces finished carrier tapes with precise cavities and sprocket holes.
Features
- High Efficiency & Modular Design: The modular tooling design allows for rapid changeovers, significantly boosting production efficiency.
- Precision Control: Equipped with micrometer-level X-Y axis fine-tuning mechanisms, the machine ensures the precision of every forming and punching process while simplifying operation and adjustment.
- High Automation: The entire production flow, from de-reeling, heating, forming, punching, pulling, counting, to final re-reeling, is fully automated, drastically reducing manual labor.
- Stability and Reliability: Utilizing key components from renowned international brands like Mitsubishi, Japan, along with a water-cooled circulation system, the machine guarantees stable operation for extended periods, making it suitable for 24-hour continuous production.
- Wide Material Compatibility: It is compatible with a variety of plastic materials, providing excellent production flexibility
Module Characteristics
- De-reeling Module: Features a fool-proof system and automatic warnings for smooth material supply.
- Heating Module: Includes a PID temperature controller, automatic guidance, and a water-cooled circulation system for optimal temperature control. An optional auto-ventilation system is available.
- Forming Module: Equipped with auto-guide and positioning features. An optional forming pressure warning unit is available.
- Punch Module: Ensures precise punching with an auto-gage system and dowel pins for accurate positioning.
- Transportation Module: Designed for stable and precise material transport, achieving a maximum speed of 350 meters/hour.
- Reeling Module: Includes a fool-proof system for carrier reeling. Optional features include automatic cutting and restart, multi-layer reeling, and an auxiliary shaping mechanism.
Technical Specifications
|
Specification |
Details |
|
Machine Dimensions (L x W x H) |
252 x 68 x 143 cm |
|
Machine Weight |
220 kg (Net) / 343 kg (Gross) |
|
Carrier Tape Width |
12 mm ~ 88 mm |
|
Max. Stroke |
120 mm / cycle |
|
Max. Forming Speed |
150 ~ 350 meters / hour |
|
Voltage |
220V AC, 50/60 Hz |
|
Operating Air Pressure |
5 ~ 7 kg/cm² |
